Batch mixing equipment

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Batch mixing equipment
Details
Engine brand: CUMMINS; CATC9
Transfer case brand: STIEBEL; DURST; FUNK
Centrifugal pump characteristics: Injection: 4×3×13; Circulation: 6×5×11
Category
Hydration equipment
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Description

Basic Configuration Options

 

Engine make

CUMMINS; CATC9

Transfer case brand

STIEBEL; DURST; FUNK

Characteristics of a centrifugal pump

Injection: 4×3×13

Circulation: 6×5×11

Volume of the pulp mixing tank

2x8 m³

2x10 m³

2x8 m³

2x10 m³

Pulp mixing type

High Energy Cement Ash Mixer

Venturi jet mixer

 

Company: Shandong Yukos Petroleum Equipment Co., Ltd

E-mail: yks@sdyks.cn

 

1. Brief description of the product

 

Shandong Yukos batch mixing equipment - is specialized technical equipment for the petroleum industry, designed for precise batch mixing of petroleum materials, additives and working fluids. It solves the problems of traditional equipment's uneven mixing, low dosage accuracy and long process times, greatly improving mixing efficiency in oil fields, reducing production material costs and reducing the likelihood of after-sales problems for our customers.

 

2. General description of the product

 

The equipment is made of high-strength anti-corrosion steel of special grades, and has undergone multi-stage precision machining and assembly at our company’s modern production complex. All technical parameters comply with API international petroleum industry standards as well as China's national industrial standards. The production process is fully certified, which guarantees stable product quality and eliminates risks for customers during purchase and operation.

 

3. Product advantages

 

Using an integrated system for precise dosing and silent mixing → ensuring batch mixing accuracy up to 99.5% and uniformity of mixture composition → buyers reduce raw material losses, improve the quality of the final petroleum product and increase the competitiveness of their products in the market

The design of a closed mixing tank with a special anti-corrosion coating → preventing leakage of materials and corrosion of equipment during long-term operation → reducing the cost of repair and replacement of equipment, extending its service life

Installation of an intelligent control panel with software control of the mixing mode → the ability to quickly adjust parameters for different types of petroleum materials → reducing process preparation time, increasing the production efficiency of the buyer’s site

Compact design with modular design → ease of transportation, installation and relocation on the production site → reduced costs for logistics and organization of production space

 

4. Application and solutions

 

Scope of application

Primary applications of - are in oil production sites, oil refineries, petroleum fluid treatment stations and petroleum additive manufacturing plants. Suitable for batch mixing of crude oil, diesel fuel, oils, chemical additives and various water-oil mixtures.

Commercial solutions for buyers

For petroleum equipment wholesalers: This product can be combined with other oil technical equipment (for example, pumping equipment, filters) into a complete solution for oil enterprises, expanding the range of products sold and increasing the amount of one order.

For suppliers to oil sites: The equipment meets international standards, which allows it to be sold both on the domestic market and for export to countries with an oil industry, opening up new sales channels.

For regional distributors: Our company provides individual delivery conditions for large buyers, guaranteeing a stable supply of goods and competitive prices, which helps distributors increase profit margins and consolidate their position in the local market.

 

5. Table of answers to basic customer questions + technical parameters

 

Basic buyer questions

Category

Answers

Quality consistency

All pieces of equipment undergo 3-stage quality control before shipment, guaranteeing the same technical characteristics

Terms of the deal

We support payment under the contract, including prepayment and repayment upon shipment; flexible conditions for regular customers

Minimum Order Quantity (MOQ)

Minimum order quantity - 1 unit; For large orders we provide additional discounts

Economic benefit

The equipment reduces raw material consumption by 15-20% and mixing time by 30% compared to similar products, quickly pays for itself

After sales service

We provide global after-sales service, including free diagnostics and consultation.

Certificates

Has API certificates, China national quality certificate, anti-corrosion treatment certificate

 

Main technical parameters

Parameter

Meaning

Mixing tank volume

500L/1000L/2000L/custom

Dosage accuracy

Greater than or equal to 99.5%

Mixing speed

100-500 rpm (adjustable)

Housing material

Anti-corrosion steel 304/316L (optional)

Engine power

2.2kW/3.0kW/5.5kW

Operating mode

Periodic (portioned)

Degree of protection

IP54

 

6.Production process and technical capacity

 

Main stages of production

Preparation of raw materials: high-precision selection of anti-corrosion steel according to standards, control of the chemical composition of the material

Mechanical processing: CNC - milling, precision turning, stamping - ensuring dimensional accuracy of parts up to 0.01 mm

Assembly: modular assembly according to standardized operations, adjustment of mixing and dosage system

Quality control: mixing precision test, leak test, long-term operation test (72 hours continuous operation)

Shipment: anti-corrosion packaging, marking of technical parameters, complete set of related documents

Advantages over competitors

We have our own materials laboratory, which individually tests each batch of steel, excluding low-quality raw materials

We use German-made CNC-production lines, which ensures higher accuracy of parts processing than most domestic competitors

During the assembly process, we introduce a unique mixer adjustment technology, which reduces equipment noise and increases operating stability

Quality control takes place at every stage of production (and not just at the final stage), which reduces the likelihood of producing low-quality products to 0.1%

 

7.FAQ

 

Q: Can the equipment change the body color to suit the buyer's requirements?

A: Yes, we provide a custom body painting service, supporting various colors according to the standard RAL palette (additional option, production time increases by 3-5 working days).

Q: What is the service life of the equipment under normal use?

A: With regular maintenance, the service life of the main components is at least 8 years, and the equipment body - up to 15 years.

Q: Is individual modification of technical parameters (for example, increasing the tank volume) supported?

A: Yes, we offer individual development and production of equipment for the specific technical requirements of the buyer, provide technical specifications - our engineers will prepare the project for free.

Q: How long is the after-sales warranty?

A: We provide a global hardware warranty of - 2 years for main components and 1 year for auxiliary parts.

Q: What is the delivery time after payment?

A: For standard models, production time is - 7-10 working days, delivery depends on the region (China domestic market - 3-7 days, export - according to delivery conditions).

Q: Do you provide training on how to operate the equipment?

A: Yes, we provide electronic operating instructions in Russian, English and Chinese for free; For large orders, we can send an engineer on site to train the buyer’s staff (travel cost is negotiable).

 

8. After-sales service and technical support

 

Reaction speed: Our technical support responds to customer inquiries within 24 hours (via email, phone), and for critical issues we provide a solution within 48 hours.

Warranty service: During the warranty period, free replacement of faulty parts (excluding damage due to -misuse), free remote diagnostics and repairs.

Technical consultation: Constant free consultation on operation, maintenance, replacement of parts and optimization of equipment operation.

Inventory and replenishment mechanism: We maintain a stable stock of standard equipment parts in our warehouses, the delivery time for spare parts - is no more than 7 working days for the domestic market and 15 working days for export.

Fixing color and model: For regular customers, we fix the color of the case and the technical parameters of the equipment for a long time, guaranteeing uniformity of supplies.

 

9. Why choose our equipment?

 

Professionalism in the industry: Shandong Yukos - is a specialized oil equipment manufacturer with 10 years of experience, our products have been supplied to oil sites in China, Russia, Kazakhstan and other countries with positive feedback from customers.

Technical advantage: Our own scientific - research laboratory, cooperation with leading petroleum technical institutes in China, constant updating of production technologies - guarantee high quality and competitiveness of products.

Flexible delivery terms: We support individual production, flexible terms of payment and delivery, additional discounts for regular and large customers.

Global support: We have a partner network for after-sales service in key regions of the oil industry, providing quick response to customer requests around the world.

Complete solution: In addition to batch mixing equipment, we produce a full line of petroleum equipment - can provide a complete technical solution for oil enterprises, reducing the time and cost of buyers in searching for suppliers.

 

10. Call to action (CTA)

 

If you are interested in our batch mixing equipment, need a custom project or would like to receive a detailed quotation -write to us by email yks@sdyks.cn! Our specialists will prepare a personal solution for you, answer all questions and provide current prices and delivery conditions as quickly as possible.

Shandong Yukos - is your reliable partner in the field of oil equipment!

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